Aquacraft 18 Marine Engine Manuel d'utilisateur Page 2

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The High-Speed Needle
The “high-speed” needle is sticking up from the side of the carb.
It is located in the brass housing, just above the fuel inlet. It
controls the fuel to air mixture of the carb. The needle is pre-set
for break-in from the factory at 2 turns out from the fully closed
position of the carb. Once the engine is broken-in, the high-
speed needle would typically run from 1-1/4 to 1-3/8 turns out
from closed (2 turns to start break-in), depending on the
weather, humidity and altitude above sea level. To richen turn
the needle counterclockwise, to lean turn the needle clockwise.
The Low-Speed Needle
The “low-speed” needle is the screw in the carb body, in the end
of the throttle arm. It controls the fuel to air mixture at low throttle
settings. There is a simple way of adjusting the low-speed
needle correctly called the “pinch test. With the engine at idle,
pinch the fuel line and listen to how the engine speeds up or
slows down. If the engine increases its speed for about 3 or 4
seconds and then loses speed, the needle is set correctly. If the
engine loses RPM quickly, it is set too lean and the low-speed
needle needs to be opened (counterclockwise) to richen the
mixture. Pinch again to check the mixture. If the engine takes
longer than 5 seconds to slow down, lean (clockwise) the low-
speed needle and then pinch again to check the mixture.
The Throttle Stop Screw
Turn the throttle stop screw out 1 full turn before installing the
engine in your boat.The carburetor barrel should fully close with
the throttle arm fully back.
Note: This engine was designed to racing tolerances and
may take longer than 5 tanks to fully break-in.
To insure long life and good performance from your AquaCraft
.18 engine, you MUST break-in the engine. The break-in period
is critical for long life of the internal parts of the engine. This
should be done over the first 5 or 6 tanks of fuel.
Some Things To Remember During Break-In:
1. Use the same fuel that you will use for normal running.
2. Resist the urge to accelerate and decelerate the boat quickly.
3. Break-in puts stress on the glow plug and you can burn it out
during break-in. Make sure you have an extra plug or two
on hand.
Starting the Engine:
1. Install a glow plug if one is not in your engine. This threads
into the top of the cylinder head.
2. Fill the tank almost to the top. Leave a little air at the top of
the tank.
3. Prime the engine by covering the exhaust port and rotating
the flywheel on the engine.Watch the fuel go through the line
and when it gets to the carburetor, turn the flywheel one more
full revolution.
4. Open the high speed needle valve 2 to 2-1/2 turns out
(counterclockwise) from fully closed. The high-speed
needle is sticking up from the carburetor inside the brass
housing. All of the carburetor settings are adjusted with a flat
bladed screwdriver. If you have previously run the boat, keep
the same needle valve setting that you used on your last run.
5. Start the engine by pulling the recoil – use short, quick pulls.
DO NOT pull the recoil starter’s string to the end.
6. Once the engine is started, open the high-speed needle
valve around 1/8 turn at a time, finding the setting where the
engine just barely runs.
7. Look at the smoke that comes out the exhaust this is also a
good indicator of how rich or lean the engine is running. If
there is a good amount of smoke coming out of the exhaust,
then chances are good that you are running rich.
8. Run the boat at a medium speed until the tank is almost out
of fuel. Do not allow the tank to run out of fuel. This leans
out
the engine and can cause overheating (See How To Stop
Your
Engine).
9. Stop the engine and allow the engine to cool before the
second tank. This normally takes around 10 minutes.
If the engine does not start after several pulls, sometimes it is
helpful to start the engine at around half throttle. Have a friend
pull back on the throttle some while you start the engine. This
may
be an indicator that the low speed needle setting needs to
be adjusted. When the engine starts, immediately return the
throttle to idle. If this is not done the engine can over-rev and
cause engine damage. If the engine is difficult to turn over
with the recoil starter, especially if it is brand new, loosen
the glow plug a half turn before starting the engine. This
allows some compression to escape, but the engine will
BREAKING IN THE ENGINECARBURETOR SETTINGS
still start.
Make sure you tighten the glow plug after the
engine starts.
If the recoil starter is still difficult to pull, the
engine is flooded – there is too much fuel inside the engine.
Remove the glow plug and air cleaner, then turn the engine
upside down and pull the recoil 5 or 6 times. This will clear the
engine of fuel, and you will notice the recoil pulls easier. Replace
the glow plug and repeat the starting procedure.
Fuels
Use fuels that are specially formulated for marine engines.
O’Donnell Boat Fuel is specially formulated for engines like the
AquaCraft .18.
Stopping Your Engine
You will need to stop your engine as the boat approaches shore.
Its best to drive your boat parallel to the shore and turn the boat
in AFTER the engine quits. Make sure before you run your boat
for the first time, that when you push the throttle trigger full back
that the engine shuts off.
Complete the Break-In
Turn in the needle valve (clockwise) around 1/8 turn from the
previous setting for each additional tank. You should notice that
the engine will perform better during each run. Stop the boat
periodically to check for overheating. If it is too hot, stop the
engine.Wait for it to cool, then open up the needle valve 1/4 turn
and restart. After the 5th tank, you should be near to the peak
performance of the engine.
Nine Ways To Ensure A Long Life From Your Engine:
1. Keep your engine clean. Dirt will act as insulation on an
engine. It will not be able to shed heat as easily.
2. Do not over-lean your engine.
3. Do not run your engine with little or no load. Don’t rev the
engine up to full throttle with the boat out of the water.
4. Do not overheat the engine. This goes along with keeping it
clean and not over-leaning the engine.
5. Make sure you use a fuel from a reputable manufacturer,
such as O’Donnell Fuels.
6. Avoid using old fuels in the engine. Always run all of the fuel
out of the engine. After running for the day, use an after-run
oil and work it into the engine by turning the flywheel or
pulling the engine recoil slowly.
7. Do not scratch the piston or cylinder sleeve. Avoid jamming
something into the exhaust port when removing or re-installing
the flywheel. Use a special tool called a crankshaft locking tool
(not included), which is installed in the glow plug hole.
8. Do not use silicone sealer on the engine joints. Silicone
sealer contains acetic acid, which is corrosive if it gets inside
your engine.
9. Temperature changes can cause condensation inside the
engine. Use an after-run oil to protect the inside of your
engine. Store your engine inside the house, not in a garage
or shed where there will be temperature extremes.
Glow Plug
The glow plug is an item that will wear out and need
replacement from time to time. It is a good idea to remove the
glow plug before your first run, heat it and see how well it glows.
You should see a bright orange glow from the filament. If a coil
or two will not glow or the plug will not glow at all, replace the
plug. If the engine quits when you remove the glow starter, the
plug might need to be changed, although this may be because
you are running too rich and need to screw in your high-speed
needle some. Look at the glow plug when you are running the
engine. If you see some bubbles coming from around the plug,
replace the glow plug (copper) gasket, or both the plug and
gasket. The only real way to test a glow plug is to replace it.
Make sure you have a spare plug or two (Silver Sport Glow
Plug-DTXG3001) on hand when you run the engine.
Fuel
Fuel can go bad. The main ingredient in model fuel is methanol,
which can absorb water out of the air, so keep your fuel jug
capped at all times. Store your fuel out of the sunlight and in a
cool place. Bad fuel is one of the most difficult problems to
diagnose in engines. If you have tried everything you can think
of to remedy an engine that is not running correctly, try using
some fresh fuel.
Maintenance
Fuel line is susceptible to pinhole leaks.You cannot see the hole
in the fuel line, but if you see air bubbles in the line going to the
carburetor, replace the fuel line. Another symptom of a leak in
the fuel line is a surging engine. The properly tuned engine will
surge when the air bubbles hit the carb. It is basically leaning out
the mixture.
To keep dirt out of the engine, we recommend that you use an
inline fuel filter (Clean-Flow Fuel Filter-DTXC2551) on the fuel
line running from the fuel tank to the carburetor. Dirt can get
caught in the needle seat and cause an inconsistent running
engine. If you suspect that some dirt has lodged itself in the
carb, remove the needles and clean the carb with denatured
alcohol or fuel. It can help to use compressed air to blow out the
fuel passages as well.
ENGINE MAINTENANCE
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